We provide a wide array of installation options to meet client needs, when we see they are wanting a new set up and renovating an existing laboratory. Do you want to move your laboratory? Ziebaq’s team is ready to help your laboratory relocation across the street or a continent. Laboratory installation involves extensive setup of the lab environment, design layout, assembly and furniture and fixtures. This procedure is crucial for creating the safest workspace and bespoke Tailored to the specific requirements of the laboratory.
Unpacking and Inspection of Equipment- Unpack carefully and check integrity of equipment and inspect thoroughly for any damage to maintain safety standards.
Assembly and Placement As Per Lab Layout- According to the supportive floor plan, to optimise work flow, instruments are placed and assure safety protocols along with increased accessibility.
Proper Alignment and Setup- We do proper setup of the equipment to retain functional stability and precision. Accurate installation procedures ensure equipment works safely.
Verification of Electrical Gas and Plumbing Connections- At the time of verification, our expert technicians ensure all utility lines are connected and safety codes tested to prevent hazards.
Space and Environment Condition Checks- We verify the environmental condition of the installation area that provides sufficient clearance, proper ventilation as well as structural support for equipment accessibility.
Utility Compatibility Assessment- If the utility assessment matches the equipment specification, it will ensure reliable operation.
Software Installation and Setup- Initially, we set up application software to configure opening parameters and it ensures the system is ready for use.
Integration with Lab Systems- Ziebaq connects new apparatus to laboratory information systems and other infrastructure to exchange data and work flow automation.
Network and Data Connectivity- Securing network communication pathways to ensure flawless data transmission between instruments, servers and external databases.
Functional Testing- Checking that every specific component and feature of the apparatus functions correctly as per manufacturer’s design layout and specification.
Functional Testing As Per Manufacturer Standards- As Per equipment specification and technical documentation given by the manufacturer, every feature of the equipment and equipment operation works precisely.
Performance Verification- Evaluating the performance of the system under stimulated conditions like speed, load and stress- it regulates efficiency, stability and reliability within expected timeline.
Trial Runs and System Validation- Overseeing final and integrated tests on the fully installed system to ensure it consistently meets user needs and works safely in a production like stable environment.
Installation Qualification- Checks that equipment including all parts, manuals and software are provided and installed safely as per manufacturer specifications.
Operational Qualification- Validates the equipment performance accurately including all operation, all ranges, taste of critical parameters, alarms and safety protocols.
Performance Qualification- Performance qualification gives documented evidence that the equipment performs consistently and reliability to make quality products under real-time operating conditions.
Accuracy Testing- Collaborates that the accuracy of measurements are subtle and align with specific standards.
Calibration As Per Standards- Confirms that equipment is calibrated against specified standards.
Compliance Documentation- To discuss regulatory compliance, we maintain the necessary records and certification needed.
Basic Operation Training- Hands-on training is given to team members with foundation equipment controls and startup process. Training involves supervising practice, methodical execution and independent check to maintain proficiency and confidence.
Safety Instructions- Robust safety measures cover personal protective equipment,chemical handling and urgent shutdown procedures to reduce risk factors. Specific instructions are provided to balance the centrifuge, using fume woods and managing gas cylinders.
Maintenance Guidance- Preventive maintenance guidance is set up for daily cleaning, calibration and equipment enquiry.
Analytical Instruments (HPLC,GC,Spectrometers)- Specific installation of chromatography and spectrometers cover column setup, gas connectivity and method validation.
Laboratory Furniture Fume Hoods Work Benches- Proper installation of chemical-resistant work benches and fume Hoods are established as per safety protocols and specification of workflow.
Biotic and Pharma Equipment- To collect samples, specialised setup of bioreactors, incubator, centrifuge and autoclaves are required to avoid hazards and maintain safety measures.
Testing and Measurement Devices- We set up testing and measurement devices such as pH meters, rheometers, spectrometers to get accurate data generation.
Cold Storage (Freezers,Refrigerators)- We install laboratory-grade refrigerators and ultra-low temperature (ULT) freezers and Designed for uniform temperatures.
Clean Room Equipment- Clean room equipment includes airflow testing, pressure differentials and sealing to give a stable environment. We install HEPA filtered laminar airflows, biosafety cabinets to meet ISO classification standards.
Requirement Assessment- We assess client requirements and help them to create a Tailored implementation draft removing technical constraints.
Pre Installation Site Check- Ziebaq teams speak the physical location for Electrical environment readiness structural before apparatus arrives.
Equipment Delivery and Inspection- Our on-site technicians first work is to receive machinery and check the integrity, quantity and compliance of all materials.
Installation and Setup- As per site plan, we first assemble, and connect all components and set them up on the ground.
System Configuration- To meet operational needs, software parameters and network system configuration are fixed.
Testing and Commissioning- We ensure you the optimal performance is done through pre installation testing and commissioning.
Training and Handover- We conduct user friendly training and transferring data for final operations handover.
Compliance and Standards- Installation setup depends upon all industry standards and regulatory requirements against compliance.
ISO Standards- Our lab equipment is internationally agreed upon formulas that assure products, systems or services are safe, reliable and compatible.
NABL Guidelines- NABL guidelines check a laboratory technical competence and capability to produce authentic and reliable results.
GMP/GLP Requirements- In the field of Pharma or lab industries, GMP assures safeguarding while GLP gives integrity and tackling of non clinical data.
Manufacturer Specifications- To install service or system correctly, detailed documentation outline such as exact dimensions, materials and standard needed.
Certified and Experience Engineers - Ziebaq gained immense popularity due to certified and experienced engineers and they specialised in installing high quality lab furniture, fume hoods and accessories to meet the specific needs.
Turnkey Installation Solution- we have experience with a ready to use turnkey Installation Solution, where our architects handle the entire project life cycle like design,procurement, construction and commissioning.
Fast and Error Free Setup- To avoid crashes, we check various components and monitor potential errors during installation.
Compliance-focused Approach- Our compliance focused approach lies on high quality materials utilisation and advanced installation techniques so that all installations are done as per industry standard and regulatory requirements.
Post Installation Support- We provide precise support and top-notch services to keep your laboratory operation at peak performance with our dynamic team always available to accountable your questions or concerns.
you should check power voltage, gas lines and water/drainage pipeline. Confirms that the space is enough to support the weight.
Typically, equipment needs grounded plugs, and specialised gear may require 3 phase power or high-purity gas lines.
Although, equipment has safety marks and verifies the regulatory system accurately for fume hoods and hazardous material storage locally.
You must follow the manufacturers installation manual strictly. Clients search authorized installers to validate warranties.
Yes, all new equipment must be calibrated before the first use as it comes from factory.
Consult with manufacturer’s customer support to ensure proper site layout planning and follow guidelines strictly.
During installations, many safety protocols are required such as eyewash stations within 10 seconds of hazards and confirm 42-inch minimum aisle clearances
