Compressed / Nitrogen / Breathing Air Validation

Ziebaq knows the importance of product risks and monitors the air to ensure it meets quality standards. They test it, give accurate results, and tell customers about the risk factors.

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Ziebaq knows the importance of product risks and monitors the air to ensure it meets quality standards. They test it, give accurate results, and tell customers about the risk factors. Testing and monitoring compressed air and other process gases, including nitrogen, oxygen, argon, and carbon dioxide, that touch pharmaceutical goods is essential to their quality and safety. Our compressed air validation is crucial to pharmaceutical production and product quality. Operatives in oil and gas, pharmaceutical, manufacturing, nuclear, diving, and medicine use it. Compression of ambient air concentrates regular air pollutants and introduces oil vapour, condensed water, and bacteria.

There are different uses for compressed air, so that Ziebaq can validate it in all of them. We can also validate breathing air, instrument air, and nitrogen gas. This is because some industries need very high-quality air. The pressure of compressed air is higher than the pressure of the atmosphere. It has many uses in both homes and industries. Compressed air powers various industrial operations. Compressed air is safe and clean when properly processed compared to other energy sources. Compressed air gives power to pneumatic conveyors, which move liquids, powders, and products that can't handle moisture around the plant.

Why Compressed Air Testing is needed?

The most reliable way to get correct, repeatable test results for air quality is to test it at the source. This is true whether the product is in direct or indirect touch with the air. A qualified technical person should look at the air used in the production processes to determine what safety measures must be taken to protect the workers and the goods.

Suppose water, hydrocarbons (oil mist), and solid particles are in a compressed air system. In that case, it can lower the air quality (i.e. make products less sterile) and cause rust, scaling, instrument clogging, valve sticking, and process contamination. People created the ISO 8573 standard test methods to ensure air quality in a compressed system. They also set cleanliness values for four main types of contaminants: particles, water, oil, and microbiological.

Breathing Air Validation

The Compressed Gas Association sets guidelines for clean air, which are GRADE D (ANSI/CGA G-7.1'97). We test the quality of the air you breathe for the following factors:

  • Carbon Monoxide
  • Carbon Dioxide
  • Oxygen
  • Total Hydrocarbons
  • Oil Mist & Particulate Matter
  • Dew Point
  • Viable Count

Nitrogen Gas Validation

One of the most important parts of the pharmaceutical industry's production method is nitrogen gas, which helps make the final product better. When we do Nitrogen Gas Validation, the most important things we check are:

  • Purity
  • Gases such as O2, CO & CO2
  • Odor
  • Dew Point
  • Oil Content
  • Particulate Matter
  • Moisture Content
  • Viable Count
  • Identification Test

In line with USP/EP/BP/ISO 8573, Ziebaq can measure nitrogen gas.

Frequently Asked Questions ?

An important part of validating any compressed air or gas system is checking for bugs, water, oil, and dust.

The main work in the ISO8573 set of standards is ISO8573-1, which says how much pollution is allowed per cubic meter of compressed air.

High-efficiency screens are part of this method. A solvent removes oil from compressed air samples on these membranes, and then infrared spectrometry is used to study the oil.

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