Many different kinds of businesses and processes make use of pressurized cleanrooms. Naturally, air flow in a given area depends on the surrounding pressure. To achieve their cleanroom classifications and safeguard products and people, cleanrooms can use high and low pressure, also known as positive and negative pressure. Let's look at cleanroom air pressure to see how it functions.
How Does Cleanroom Air Pressure Operate?
The natural movement of air from high pressure to low pressure is well-known. Every day, we encounter instances that demonstrate this. When the earth's surface is heated unevenly, it creates air pockets of different pressures, which in turn causes weather systems like wind and weather patterns. Air from a high-pressure area moves to a low-pressure area to attain stasis whenever you see a door suddenly shutting and feel no breeze. When air escapes a balloon, it goes from a very high-pressure chamber to the lower-pressure air around it.
If air flows in one direction, it won't be moving in the other way in any of these cases. When air is escaping from a balloon, it doesn't mean more air enters it, so long as the air within is under greater pressure. Applying this principle to cleanrooms allows for the complete isolation of the air entering and leaving the room, which greatly reduces the potential for particle transfer through the air and helps to keep the air quality high.
The air in a clean room is higher pressure than the air outside, so contaminants cannot enter because air naturally wants to escape. Despite the cleanroom's lower air pressure than outside air, contaminants may not be able to escape. Positive or negative pressure can benefit cleanrooms in many ways.
Cleanroom Design with Pressure
Creating positive or negative pressure in a clean room requires controlling airflow.
A positive-pressure cleanroom uses HEPA filtration and a cleanroom HVAC system to provide sterilized air. Opening a window or door in the cleanroom would release air into the surrounding air.
Positive pressure in a cleanroom protects the products and processes within from contamination in the case of a leak or breach. Contaminated or unfiltered air cannot seep into the cleanroom due to the positive pressure that forces the air out. Achieving negative air pressure in a cleanroom requires external exhausts to remove air from the space at a rate greater than the air introduction rate over time. Contaminants cannot leave the cleanroom because of the negative pressure due to air wanting to flow into the room to fill the low-pressure area.
Maintaining a lower or higher pressure than the cleanroom is necessary to achieve positive or negative pressure in cleanrooms, respectively. Incorporating a pressurization system into your cleanroom design necessitates a pressure monitoring system to guarantee uniformity and equilibrium. The monitoring system will keep the pressure constant, whether set manually or automatically.
Positive Pressure Cleanroom Applications
When even a small particle could interrupt the cleanroom's operations, a high-pressure or positive-pressure cleanroom is the way to go. Because of their extreme sensitivity to contamination, several industries, including semiconductors, microprocessors, aerospace, and defence, find cleanrooms invaluable for positive pressure.
For patient safety and environmental control, many medical cleanrooms employ positive pressure. Applying positive pressure in cleanrooms helps achieve cleanroom classifications and keep the environment clean even when the stakes aren't very high.
Negative Pressure Cleanroom Applications
Applications requiring the isolation of substances, particles, or fumes inside the cleanroom environment to safeguard the space outside the cleanroom are well-suited to low-pressure cleanrooms, also known as negative-pressure cleanrooms. Research, testing, and treatment development involving sensitive substances extensively use them in medical cleanrooms.
As part of a segmented layout, pharmaceutical applications use cleanrooms with negative pressure. The pressure in one room is moderately low, while the pressure in the adjacent anteroom is marginally higher. This ensures workers can enter the negative pressure room as quietly as possible. Cleanrooms can use high or low pressure or positive or negative pressure to keep contaminants out. Pressure helps us build safer, more efficient cleanrooms.
You Can Read Also: Cleanroom Gowning Procedures - Ziebaq
The Distinction Between Positive and Negative Pressure Cleanrooms
Whether the cleanroom uses a positive or negative air pressure configuration is one of the most important design considerations when planning or preparing for an installation. The details of the intended use have a significant impact on this component.
• Positive Air Pressure Cleanrooms
Positive air pressure cleanrooms have higher air pressure than ambient air. An HVAC system accomplishes this by introducing filtered air into the building. In the event of a structural breach or opening of the cleanroom door, the pressure differential prevents the entry of unfiltered, possibly polluted air by forcing the clean air out. Positive air pressure cleanrooms are frequently used to keep outside contaminants—such as dust or dirt—away from the interior.
• The Negative Air Pressure Cleanrooms
Negative air pressure cleanrooms have lower air pressure than ambient air. The HVAC system maintains this environment by exhausting stale air, replacing it with fresh air near the floor, and sucking it out again near the ceiling.
The enclosed work environment of a negative air pressure cleanroom is ideal for containing contaminants. A pressure differential forces air into the cleanroom in case of an opening or breach, sealing it from contaminants. Installing outtake filters and completely sealing all windows and doors is essential for the room's proper functioning.
The biochemical, pharmaceutical, and medical fields are typical users of this cleanroom type. Experts in the field utilize it as an isolation chamber to separate infectious patients and conduct tests on substances with the potential to cause harm.
Similarities Between Cleanrooms With Positive And Negative Pressure
Positive-pressure and negative-pressure cleanrooms have similar functions. For instance, in both cases, you'll need to make use of:
- Thoroughly effective particulate air (HEPA) filters require regular servicing, like the rest of the HVAC system.
- To help keep the air pressure just right, there should be self-closing doors and well-sealed windows, walls, ceilings, and floors.
- Several air changes each hour to maintain ideal air pressure and quality
- Ante-rooms where workers can put on their protective gear and receive all of the essential supplies
- Systems for monitoring pressure in real-time
Visit us!
Do you prefer a clean room with positive or negative pressure? Obtain to Ziebaq Technical Company Ltd. To ensure optimal airflow and containment for your application; our cleanroom experts can create custom designs.