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Thanks to its superior laminar airflow system, a clean room can successfully maintain the desired sterile environment, creating a faultless working space free of contamination. Air pollution control facilities are purposefully built to have environmental controls that limit the following: temperature, humidity, air pressure, airflow patterns, air motion, vibration, noise, viable (living) organisms, lighting, and particle concentration. Therefore, we must regulate the elimination of airborne contaminants with ultra-fine particles.
A clean room is essential for research involving medications or storing sensitive materials. When you need a top-notch clean room in the Middle East, you can rely on Ziebaq Technical Company Ltd., the best Modular Cleanrooms Manufacturer. We have extensive experience making clean rooms for various purposes. Only the medical firm knows for sure that a clean room is necessary. Electronics, automotive, and food ingredient manufacturing are a few more examples of related industries. Please do not think we are just another run-of-the-mill manufacturer constructing subpar clean rooms. All three of the world's preeminent regulatory bodies—the USFDA, EUGMP, and WHO—have green-lighted the clean rooms we built.
The best Modular Cleanrooms Manufacturer, Ziebaq Technical Company Ltd, has grown into the leading manufacturer and supplier of pre-fabricated clean rooms by providing a full range of services, including design, manufacturing, and execution, all in one place.
Some Extra Functions of the Modular Clean Room
Here you will know some more features of our cleanrooms:
Properly insulated:
Proper insulation is essential to keep the pre-fabricated enclosure at the specified temperature.
Traversable ceiling:
By suspending insulated sandwich panels over a 'T,' it is possible to make the ceiling walkable.
Integrated air risers :
Wall panels with built-in return air risers and wiring conduits allow for a greater air volume.
Fully customizable :
These clean rooms are available in any layout the customer requires because they are 100% customizable.
Windowpane insulation:
All glass windows will be double-paned, permanently installed, and flush with the walls.
Reliable and solid:
For all your construction and safety needs, the walls and ceilings are strong enough to support air conditioners, light bulbs, smoke detectors, and firefighting equipment.
Supplementary items :
'T' and braces are made of aluminum and PVC, 3D corners, HEPA filters, and clean room doors with a kick plate and a bottom drop seal.
There are several reasons you should choose our clean room service besides the obvious ones like affordability and high quality. To your satisfaction, as we are one of the best clean room companies in Saudi Arabia, we have our very own production and manufacturing team that can construct clean rooms according to your specifications.
Choosing the best clean room companies in Saudi Arabia, Ziebaq Technical Company Ltd. is a must because of its advantages. We understand the needs of our customers very well, which is why we are one of them.
Our clean room manufacturing is unparalleled!
Designed for use as walls and ceilings, the clean room panels manufactured by Ziebaq Technical Company Ltd are half machine-made and half hand-made. With four sides sealed by steel, they are exceptionally strong. For walls, an A1 fire rating and a maximum height of 6 meters are ideal; for ceilings, an aluminum honeycomb core and a maximum height of 2.5 meters are ideal.
Inside, you can reinforce the wall to make it longer or reinforce the ceiling to make it stronger so that people can walk on it. By attaching MGO boards on both sides, the clean room panels manufactured by Ziebaq Technical Company Ltd can achieve a fire-resistance rating of four hours, meeting any specific fire requirements you may have. We also provide the best clean room for pharmaceutical manufacturing.
A variety of clean room doors are available from Ziebaq Technical Company Ltd., including auto doors, fast doors, emergency doors, electronic interlock doors, and double doors. Metal can be any stainless steel, melamine resin, aluminum, or steel; the choice is yours. The patented door frame by Ziebaq Technical Company Ltd is custom-made to fit clean room panels, machine-made panels, or concrete wall panels. Get in touch with us now to personalize your clean room!
A cleanroom is a controlled environment that is designed to minimize the number of airborne particles, such as dust, microbes, and chemicals. Cleanrooms are used in a variety of industries, including semiconductor manufacturing, pharmaceuticals, biotechnology, and aerospace.
Cleanrooms are designed to maintain a specific level of cleanliness, usually measured by the number of particles per cubic meter of air. The classification system for cleanrooms is based on the maximum number of particles allowed per cubic meter of air, and ranges from Class 1 (the cleanest) to Class 9 (the least clean).
Cleanrooms typically have special features such as airlocks, HEPA filters, and controlled air flow systems to prevent contaminants from entering the room. Workers in cleanrooms also wear special clothing, such as gowns, gloves, and face masks, to prevent contamination from their own bodies.
Overall, cleanrooms are essential in industries where even the smallest particles or contaminants can have a significant impact on product quality and performance.
Minimizing the introduction, generation and retention of particles in a clean room is done in 3 ways:
Air Filtration: The air entering a cleanroom needs to be filtered through high-efficiency particulate air (HEPA) filters or ultra-low particulate air (ULPA) filters to remove particles from the air. The filters must be regularly replaced or cleaned to maintain their effectiveness.
Controlled Airflow: Cleanrooms have a controlled airflow system that ensures that the air moves in a specific direction and at a certain velocity to prevent particles from settling on surfaces or being stirred up into the air. Air pressure differentials between different areas of the cleanroom also help prevent the migration of particles from less clean areas to cleaner ones.
Cleanroom Garments and Equipment: Personnel entering the cleanroom must wear specific garments that help minimize the shedding of particles. These garments typically include full-body coveralls, hoods, gloves, and shoe covers. In addition, equipment and tools used in the cleanroom must be regularly cleaned and disinfected to prevent the accumulation and transfer of particles.
By combining these three methods, cleanrooms can achieve and maintain the required level of cleanliness for specific applications and industries.
WHY WOULD YOU NEED A CLEANROOM?
Cleanrooms are necessary in industries that require strict control of airborne particles, such as dust, microbes, and chemicals, because even small amounts of contaminants can cause significant damage to products or processes. Here are some examples of industries that require cleanrooms:
Semiconductor manufacturing: The production of microchips and other electronic components requires a cleanroom environment to prevent even the tiniest particles from damaging the delicate circuits.
Pharmaceuticals: The manufacturing of drugs and medical devices requires a cleanroom environment to prevent contamination by particles or microbes that could affect the safety and efficacy of the product.
Biotechnology: Cleanrooms are used in biotechnology research and development to prevent contamination of cell cultures and other biological materials.
Aerospace: Cleanrooms are used in the manufacturing of spacecraft and satellites to prevent contamination of sensitive equipment.
Food industry: In food manufacturing, cleanrooms may be necessary to ensure products are free of contaminants and bacteria, especially in the production of certain sensitive products such as infant formula.
In summary, cleanrooms are essential in industries where even small amounts of airborne contaminants can have a significant impact on product quality, safety, and performance.
CLEANROOM CLASSIFICATIONS
Cleanrooms are classified based on the maximum number of airborne particles allowed per cubic meter of air. The classification system for cleanrooms is established by the International Organization for Standardization (ISO) and the United States Federal Standard 209E. Here are the main cleanroom classifications:
In addition to these classifications, there are also specific requirements for the number of particles of certain sizes, as well as requirements for the concentration of microbial contamination, depending on the industry and application.
We are always being asked “How much does it cost to build a clean room?” and we always come up with this answer:
Depending on the type of clean room, the modular clean room cost can range from less than $100 to more than $1,000 per square foot and although you can find both lower and higher prices, more than 90% of projects typically fall between these amounts.
Not satisfied with this answer, we thought so.
If you want a modular clean room price for your project, give us a call or fill in this form. We will go over your design together, and do a preliminary engineering and send you a budgetary proposal.
If you want to know why you won’t find a price for your clean room project on the web, keep reading.
Clean room requirements refer to the set of guidelines, protocols, and standards used to design, build, operate, and maintain a clean room environment. A clean room is a controlled environment where the concentration of airborne particles, temperature, humidity, and pressure are regulated to minimize the introduction, generation, and retention of contaminants that can compromise the quality, safety, and efficacy of sensitive products, processes, or equipment.
The purpose of a clean room is to maintain a controlled environment with low levels of airborne particles, temperature, humidity, and pressure to prevent contamination of sensitive products or processes. Clean rooms are used in a variety of industries, including pharmaceuticals, biotechnology, microelectronics, aerospace, and healthcare, where even small amounts of contamination can compromise the quality, safety, and efficacy of products or processes.
There are many benefits of heat-welded vinyl classroom floors such as
Durability
Heat-welded vinyl classroom offers you hard-wearing slip-resistant protection and it is waterproof which is very long-lasting and durable.
Easy to install
The process of installation is very easy and comes in different styles and colours available in the market.
Easy to clean
Low maintenance with economical cleaning and sanitizing properties.
Non-porous surface
An impermeable surface with the ability to withstand exposure to chemicals in the room. If your laboratory is working with chemicals, then it is very important to know which materials and chemicals the floor may come into contact with.
Choosing the correct cleanroom flooring for your modular cleanroom can be very consuming and quite difficult to find. Hear welded vinyl with integral cove gives excellent chemical resistance which is very durable and protects the cleanroom modular wall from harsh chemicals that are common in pharmaceutical companies to maintain sterility. The electronics industry has been concerned about electrostatic discharge ESD damage to fine-featured electronic products in their manufacturing cleanrooms. heat welded vinyl with integral cove is very easy to maintain and install. The integral cove protects the cleanroom modular walls from harsh chemicals and porous particles which are very unhygienic for cleanroom.
Epoxy floor coatings are used in commercial as well as industrial flooring surfaces. Epoxy coating is generally applied over concrete floors to provide a high-performance and durable surface that lasts for many years with heavy loads. These floor coatings are easy to clean and maintain a chemical resistant surface which offers durability and low porosity. Epoxy cleanroom flooring can be lower cost than heat welded vinyl which is combined with an additional urethane layer and gives good chemical resistance. Epoxy flooring can be applied as a seamless and easy-to-clean surface with a wide range of customizable options for flooring surfaces.
Raised flooring is fabricated with high-strength and ductile aluminium extrusions that provide precise cleanroom solutions. Raised cleanroom flooring is corrosion resistant and high bearing capacity with ideal airflow and comes with an anti-magnetic solution. Most of the industry uses raised cleanroom flooring which makes it easy to maintain laminar flow from a HEPA-filtered ceiling and is considered as the best method of accessing service for cleanroom flooring in pharmaceutical companies.
Raised flooring fulfils high requirements of state-of-the-art cleanrooms about contamination control and offers a perfect solution for cleanroom flooring to not only provide the right materials but also consult and engineering proper assistance for installation.
